Material Handling & Water Treatment

Advanced bulk material handling and water processing solutions for the power, cement, and mining sectors.

Coal Handling Plants (CHP)

Coal Handling Plants (CHP)

Complete coal handling plant (CHP) design, supply, and commissioning including wagon tippler, crusher, conveyor system, and tripper car for thermal power stations.

Key Features

  • Turnkey design and EPC execution
  • Integrated crushing and screening systems
  • High capacity automated conveying (up to 4000 TPH)

Applications

  • Thermal Power Plants (TPP)
  • Steel and Metallurgical Plants
  • Cement Manufacturing Facilities

Benefits

  • Optimizes fuel feeding efficiency
  • Reduces manual handling and coal loss
  • Ensures continuous boiler operation

Specifications

  • Capacity: 100 to 4000 TPH
  • Conveyor Belt Width: 800mm to 2000mm
  • Operation: Fully automated via PLC/DCS
Stacker Reclaimers

Stacker Reclaimers

Stacker and reclaimer machines for bulk material storage yards, including linear, circular, and combined stacker-reclaimer configurations for coal, iron ore, limestone.

Key Features

  • Slewing, luffing and traveling mechanisms
  • Bucket wheel reclaiming technology
  • Advanced collision avoidance systems

Applications

  • Port loading and unloading terminals
  • Mining stockpiles
  • Thermal power plant stockyards

Benefits

  • Maximizes stockyard storage utilization
  • Enables blending for consistent fuel quality
  • High equipment reliability and uptime

Specifications

  • Stacking Capacity: Up to 5000 TPH
  • Reclaiming Capacity: Up to 4000 TPH
  • Type: Linear / Circular / Portal
Belt Conveyor Systems

Belt Conveyor Systems

Heavy-duty belt conveyors with troughing idlers, impact rollers, carry frames, return rollers, and take-up units for continuous bulk material transport.

Key Features

  • Heavy-duty structural framework
  • Self-aligning carrying and return idlers
  • Integrated dust suppression systems

Applications

  • Overland long-distance transport
  • In-plant bulk material shifting
  • Crusher to stockpile conveying

Benefits

  • Lowest cost per ton for material transport
  • High safety with pull-chord/ZSS interlocks
  • Minimal spillage and dust generation

Specifications

  • Speed: 1.0 m/s to 4.5 m/s
  • Drive: Geared motor / Fluid coupling
  • Belt Type: EP / Steel Cord / Fire Resistant
Barge Unloading Systems

Barge Unloading Systems

River and coastal barge unloading systems including grab cranes, portable conveyor bridges, and continuous ship unloaders for coal and mineral ports.

Key Features

  • High-capacity grab mechanisms
  • Slewing crane and continuous unloading options
  • Mobile/rail-mounted configurations

Applications

  • Inland waterway coal transport
  • Coastal mineral receiving facilities
  • Captive port terminals

Benefits

  • Rapid turnaround time for barges
  • Low demurrage costs
  • Environmentally friendly enclosed transport

Specifications

  • Unloading Rate: 500 to 2500 TPH
  • Grab Capacity: 10 to 45 Tonnes
  • Power Supply: Trailing cable / Conductor bar
Wagon Tipplers

Wagon Tipplers

Side discharge wagon tipplers and end dump systems for rapid unloading of railway wagons at thermal power stations and bulk material handling facilities.

Key Features

  • Side-discharge rotaside tipping mechanism
  • Integrated weighbridges (optional)
  • Automated side arm chargers for wagon positioning

Applications

  • Railway coal siding unloading
  • Iron ore rail terminals
  • Fertilizer bulk receiving plants

Benefits

  • Unloads an entire wagon in under 2 minutes
  • Eliminates manual wagon clearing
  • Ensures high throughput for rake unloading

Specifications

  • Tipping Cycle Time: 90 - 120 seconds
  • Wagon Capacity Handling: Up to 110T gross
  • Drive System: Hydraulic / Electromechanical
Bucket Elevators & Feeders

Bucket Elevators & Feeders

Bucket elevators, belt feeders, vibratory feeders, and apron feeders for vertical and controlled horizontal material feeding in process plants.

Key Features

  • Centrifugal or continuous discharge elevators
  • Electromagnetic / Electromechanical vibratory feeders
  • Heavy-duty pan apron feeders

Applications

  • Silo feeding and extraction
  • Crusher feeding circuits
  • Boiler bunker filling

Benefits

  • Accurate volumetric and gravimetric feeding
  • Space-saving vertical lifting
  • Handles abrasive, hot, or sticky materials

Specifications

  • Lift Height: Up to 50 meters
  • Feeder Capacity: 10 to 1000 TPH
  • Material Temperature: Up to 300°C (Apron Feeders)
Clarifier Systems

Clarifier Systems

Circular and rectangular settling tanks with mechanical sludge scrapers for primary and secondary sedimentation in industrial water and wastewater treatment.

Key Features

  • High torque center/peripheral drive mechanisms
  • Stilling wells for optimized flow distribution
  • Robust scrapper blades with squeegees

Applications

  • Raw water pre-treatment (WTP)
  • Primary clarification in ETP
  • Secondary settling in biological plants

Benefits

  • Removes up to 90% settleable solids
  • Thickens underflow sludge for easier dewatering
  • Low operational power consumption

Specifications

  • Diameter: 5m to 50m
  • Scrapper Speed: 0.5 - 2 RPM
  • Material: MS Epoxy Coated / RCC structure
Membrane Bioreactor (MBR)

Membrane Bioreactor (MBR)

MBR systems combining biological treatment with ultrafiltration membranes for high-quality effluent recycling in power plant water circuits.

Key Features

  • Submerged hollow fiber/flat sheet UF membranes
  • High mixed liquor suspended solids (MLSS) capability
  • Automated aeration and backwash sequences

Applications

  • Industrial wastewater recycling
  • Municipal sewage treatment
  • Power plant cooling tower blowdown treatment

Benefits

  • Eliminates need for secondary clarifiers
  • Produces ultra-pure water (Turbidity < 0.5 NTU)
  • Extremely compact footprint (up to 50% space saving)

Specifications

  • Pore Size: 0.04 - 0.1 Micron
  • Operating Flux: 15-25 LMH
  • Cleaning: Air scouring and chemical CIP
RO Water Treatment Plants

RO Water Treatment Plants

Reverse osmosis systems for DM water, process water, and cooling tower makeup water treatment. Capacity range from 1 KLD to 10,000 KLD.

Key Features

  • High-rejection spiral wound TFC membranes
  • VFD controlled high-pressure pumps
  • Integrated pre-treatment (UF/Sand Filters)

Applications

  • Boiler feed water (Demineralization)
  • Cooling tower makeup
  • Zero Liquid Discharge (ZLD) concentrator

Benefits

  • Removes 99% of dissolved solids (TDS)
  • Fully automated PLC/SCADA operation
  • Reduces scaling in heat exchangers and boilers

Specifications

  • Recovery Rate: 50% to 85%
  • Operating Pressure: 10 - 40 Bar
  • Membrane Size: 8" x 40" / 4" x 40"
Cooling Tower Water Treatment

Cooling Tower Water Treatment

Complete cooling water treatment programs including scale inhibitors, biocides, corrosion inhibitors, and dosing systems for industrial cooling towers.

Key Features

  • Automated dosing skid with ORP/pH controllers
  • Proprietary antiscalant and dispersant chemistry
  • Broad-spectrum non-oxidizing biocides

Applications

  • Power plant condenser cooling
  • Petrochemical process cooling
  • HVAC chiller systems

Benefits

  • Prevents hard scaling and biological fouling
  • Maintains optimal heat transfer efficiency
  • Extends the life of cooling tower components

Specifications

  • Dosing Type: Proportional / Timer based
  • Parameters Monitored: pH, Conductivity, ORP
  • Pump Type: Electromagnetic Diaphragm
Side Stream Filtration

Side Stream Filtration

Multimedia sand filters, pressure leaf filters, and cartridge filters for suspended solids removal from cooling water and process water streams.

Key Features

  • FRP/MS vessels with graded filtration media
  • Automatic multiport or pneumatic valve manifolds
  • Continuous filtration (typically 5-10% of total flow)

Applications

  • Cooling tower basin cleaning
  • Chilled water loop filtration
  • Process water solids removal

Benefits

  • Dramatically reduces suspended solids (TSS)
  • Minimizes manual basin cleaning
  • Improves effectiveness of chemical treatment

Specifications

  • Filtration Rate: 10-15 m3/m2/hr
  • Micron Rating: Down to 10-20 microns
  • Backwash: Auto-triggered by pressure drop
Zero Liquid Discharge (ZLD)

Zero Liquid Discharge (ZLD)

Complete ZLD systems with evaporators, crystallizers, and condensate recovery for power plant zero effluent discharge compliance.

Key Features

  • Multi-Effect Evaporator (MEE) / MVR technology
  • Agitated Thin Film Dryer (ATFD)
  • Exotic material construction (Titanium, SMO)

Applications

  • Power plant high-TDS effluents
  • Textile dye bath discharge
  • Pharmaceutical reject streams

Benefits

  • 100% compliance with environmental regulations
  • Recovers pure condensate water for reuse
  • Extracts dry solid salts for disposal

Specifications

  • Evaporation Capacity: 1 KLD to 500 KLD
  • Steam Economy: Up to 5.0 (for 5-effect)
  • Output: Solid salt / cake
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