Biomass Gasification Plants
Downdraft and updraft gasifiers converting agricultural and forestry biomass into combustible syngas for heat and power generation.
Key Features
- High carbon conversion efficiency
- Automated ash removal systems
- Advanced gas cooling and cleaning scrubbers
Applications
- Thermal heating for kilns and furnaces
- Captive power generation via gas engines
- Replacement of fossil fuels (LDO/FO/Diesel)
Benefits
- Reduces fuel costs significantly
- Carbon-neutral renewable energy source
- Safe and continuous 24/7 operation
Specifications
- Capacity: 100 kWth to 5000 kWth
- Biomass Moisture Limit: < 20%
- Gas Calorific Value: 1000-1200 kcal/Nm3
Combined Heat & Power (CHP)
Cogeneration systems producing electricity and useful heat simultaneously from biomass syngas or biogas for maximum energy efficiency.
Key Features
- Simultaneous generation of electricity and steam/hot water
- Fully automated grid-sync capability
- High-efficiency heat recovery steam generators (HRSG)
Applications
- Paper and pulp mills
- Food processing and dairy industries
- Chemical and textile manufacturing
Benefits
- Overall system efficiency up to 85%
- Maximum return on investment (ROI) within 2-3 years
- Ensures power security against grid failures
Specifications
- Electrical Output: 500 kWe to 5 MWe
- Thermal Output: Matching process requirements
- Engine Type: Lean burn gas engines
Biomass Steam Boilers
Horizontal and vertical biomass-fired steam boilers for process heat, with multi-fuel capability for wood chips, rice husk, bagasse, and agricultural residues.
Key Features
- Fluidized bed and traveling grate combustion
- Multi-pass radiant heat transfer design
- Integrated pollution control equipment (ESP/Bag Filter)
Applications
- Process heating in manufacturing
- Turbine driving for power generation
- Sterilization and drying processes
Benefits
- Multi-fuel flexibility secures fuel supply
- High thermal efficiency (>80%)
- Lower emissions compared to coal
Specifications
- Capacity: 1 TPH to 30 TPH
- Pressure: 10 kg/cm2 to 65 kg/cm2
- Fuel: Briquettes, Wood, Agro-waste
Biogas Plants
Anaerobic digestion biogas plants for food waste, agro-waste, and sewage sludge converting organic matter to renewable methane gas for energy.
Key Features
- CSTR and UASB reactor designs
- H2S biological scrubbing and moisture removal
- Insulated digesters with internal heating
Applications
- Municipal solid waste processing
- Distilleries and breweries
- Large scale dairy and poultry farms
Benefits
- Zero waste discharge solution
- Generates high-grade organic fertilizer (digestate)
- Odour-free enclosed process
Specifications
- Gas Production: 100 to 5000 m3/day
- Methane Content: 55% - 65%
- Material: RCC / Glass Fused Steel (GFS)
Syngas Power Generators
Gas gensets and producer gas engines configured to run on biomass syngas, offering reliable off-grid and grid-tied power generation.
Key Features
- Specially modified engine heads for low-calorific gas
- Advanced electronic governing
- Integrated gas train and safety sensors
Applications
- Off-grid rural electrification
- Captive power for remote industries
- Backup power replacing diesel gensets
Benefits
- Substantially lowers per-unit electricity cost
- Utilizes locally available biomass fuels
- Robust and low-maintenance operation
Specifications
- Output Rating: 50 kWe to 1000 kWe
- Engine RPM: 1500 (50Hz)
- Cooling: Radiator / Heat Exchanger
Solar Hybrid Energy Systems
Solar PV systems combined with biomass or battery backup for 24×7 reliable renewable energy supply for manufacturing facilities.
Key Features
- Mono-PERC / Bifacial solar panels
- Smart hybrid inverters with intelligent load sharing
- Lithium-ion/BESS energy storage integration
Applications
- Commercial rooftops
- Industrial ground-mount solar parks
- Microgrids for remote communities
Benefits
- Harnesses free solar energy during the day
- Seamless transition to biomass/battery at night
- Drastically reduces grid dependency
Specifications
- Solar Capacity: 50 kWp to MW scale
- Inverter Type: Grid-Tied / Hybrid
- Panel Efficiency: > 21%
Briquetting & Pelletising Plants
Biomass briquetting and pelletising machines to convert loose agricultural residues into dense, high-energy fuel briquettes for boilers and gasifiers.
Key Features
- Ram/Piston press or ring die technology
- Integrated biomass drying and crushing
- High-pressure binder-less compaction
Applications
- Commercial briquette production facilities
- In-house fuel preparation for boilers
- Densification of bulky agro-waste
Benefits
- Converts waste to high-density commercial fuel
- Consistent burning characteristics
- Reduces storage space and transport costs
Specifications
- Production Capacity: 500 kg/hr to 5 TPH
- Briquette Size: 60mm to 90mm diameter
- Raw Material Moisture: < 10%
Energy Auditing & DPR Services
Complete energy auditing, Detailed Project Report (DPR) preparation, and ROI analysis for biomass and renewable energy project approvals.
Key Features
- Level 1, 2, and 3 investment grade audits
- Thermal imaging and power quality analysis
- Comprehensive feasibility and ROI modeling
Applications
- Existing plants seeking energy reduction
- New greenfield biomass projects
- Bank loan and subsidy approvals
Benefits
- Identifies hidden energy losses
- Provides actionable energy conservation measures (ECMs)
- Fast-tracks project financial closure
Specifications
- Standards: ISO 50001 compliant
- Output: Detailed Project Report (DPR)
- Auditors: BEE Certified
